Robotic Press Automation Manufacturers in India
Robotic Press Automation Suppliers, Exporters and Service Providers in India
Core Robotics is leading Robotic Press Automation manufacturers in India as well as suppliers and exporters in India, we have 15 + year’s experience as a manufacturer of Robotic Press Automation systems, we focus on designing, developing and integrating robotic systems and we completed 235 + Project that are used to automate the processes of press loading, unloading, material transfer and part transfer. We offer effective solutions to industries with the combination of high-technology robotics and intelligent control systems to ensure our industries produce more output and product quality remains the same.
Robotic Press Automation service providers in India
As we are Robotic Press Automation service providers in India. Our services involve full Robotic Press Automation such as installation, programming and maintaining. Our refurbishment options enable the existing robotic systems to be improved in the way of their performance and life span. We make sure everything is cost-effective automation through the restoration of used robots having an enhanced technological integration. Our professional team helps industries to adopt tailored solutions and post sales service to run smoothly.
About Robotic Press Automation
This emphasis is on doing the most productive Robotic press tending systems and least downtime by servicing and upgrading efficiently. Robotic press tending systems for loading and unloading parts in stamping, forging, and hydraulic presses with safety integration. Systems are designed so that these can execute repetitive and fast tasks with accuracy thereby saving on the manual work and also to minimize operational risk.
Types of Robotic Press Automation
As Robotic Press Automation manufacturers in India, we provided Important classes of Robot Press Automation Systems according to requirement which are given below.
- Tandem Transfer Systems: This uses several presses in line with robots passing parts between presses in a series of operations, which is suitable when the stamped part is large.
- Front-of-Line Destacker: Automated systems which grab raw blanks off a pallet, in many cases using magnetic or vacuum feeders, and makes them feed through the first press.
- Inter-Press Transfer Robots: special robots (6-axis or 7-axis) that flow parts between presses, turning them or re-positioning them, as required, to the next operation, as defined in this ABB document.
- End-of-Line Racking Systems: Robots which retrieve the last finished parts off the last press and feed them onto a conveyor, container or rack to be safely and automatically handled.
Robot Types Used:
- 6-Axis Robots: The standard art articulated robots, defined on pressroomautomation.in, are used to make the complex movement.
- 7-Axis Robots: 7-axis robots are those that offer a faster transfer speed and greater flexibility to hold parts in place whilst reducing the occupation of the press as presented in this ABB document.
- Collaborative Robots (Cobots): Collaborative robots apply to smaller, less challenging press operations that necessitate close physical contact between the human operator and the robot.
Technical Specification of Robotic Press Automation
As Robotic Press Automation suppliers in India, we have added here detailed specifications of this which is given below.
| Parameter | Inter-Press Transfer Robot (7-Axis) | End-of-Line Racking Robot (6-Axis) |
|---|---|---|
| Degrees of Freedom | 7-Axis (Extended Reach) | 6-Axis |
| Payload Capacity | 20 kg – 150 kg (High Payload) | 50 kg – 300 kg (Heavy Parts) |
| Reach / Radius | 2500 mm – 3500+ mm | 2000 mm – 3100 mm |
| Repeatability | ±0.05 mm to ±0.10 mm | ±0.06 mm to ±0.15 mm |
| Max Parts Per Minute | 12 – 18 PPM (Sync Dependent) | 8 – 15 PPM |
| End Effector (EOAT) | Vacuum Suction / Magnetic Gripper | Custom Mechanical / Vacuum Gripper |
| Control Logic | Press-Robot Synchronization (PLC/CNC) | Vision-Guided Racking (Optional) |
| Sync Accuracy | Millisecond Precision (Interlock) | Digital I/O / Fieldbus |
| Safety Standard | ISO 10218-1 / Collaborative (Cobot) | Full Perimeter Fencing / Light Curtains |
| Mounting Type | Floor / Shelf / Linear Track | Floor / Overhead Gantry |
Key Components of Robotic Press Automation.
- Industrial Robot Arm- Loads, unloads, and moves material in a high-precision and speedy manner.
- Press Machine- The press machine is used to stamp, shape, and punch the material with a constant force.
- End Effector (Gripper Tool)- This is something that is attached to the robot arm to hold and work with various kinds of materials.
- Control System (PLC/ Controller)- Controls all the automation process and provides a good coordination.
- Detection and Protection Systems- Track location, movement, and a safe running of the system.
- Conveyor System- Transfers raw materials and finished products on the production line.
Working Process of Robotic Press Automation
- Material Feeding- The feed to the system is conducted through conveyors or feeders.
- Robot Pick and Place- The robot hand takes the material and puts it in the press machine correctly.
- Operation- The press machine has the operation needed such as stamping or forming.
- Part Removal- The robot cuts off the completed part and transfers it on to the next stage.
- Constant Cycle- This cycle is a continuous cycle that is repeated to allow high speed production and with less human input.
Features Robotic Press Automation
As Robotic Press Automation exporters in India, following are the features of our press automation according to precision and integration which are given below.
- High Precision - Provides proper and consistent functioning in each cycle.
- Automation Integration - Integrates with the existing production lines without trouble.
- Flexible Programming - Enables rapid modifications on the operation as per need in production.
- Increased Safety - Lessens the amount of human participation in dangerous activities.
- High-Speed Operation- It enhances the production efficiency and output capacity.
Benefits of choosing our Robotic Press Automation
As Robotic Press Automation suppliers in India, our robotic press automation has different benefits according to productivity which are given below.
- Enhanced Productivity - Round-the-clock operation contributes to the realization of greater output with minimum break.
- Better Quality - The efficiency in performance eliminates mistakes and provides a consistent quality of products.
- Lower Labor Cost - Automation ensures that there is less reliance on manual labor.
- Improved Safety - Personal Safety - Workers are not exposed to hazardous press machine work.
- Reduced Maintenance Cost- Efficient systems minimize wear and tear that ensure longer life of the machines.
Applications of Robotic Press Automation
As Robotic Press Automation manufacturers in India, following are the applications of our robotics press automation in different system and industries.
- Automotive Industry- stamping, forming and assembling automotive parts.
- Metal Fabrication - Performs sheet metal tasks with precision and effectiveness.
- Electronics Production - Aids in the accuracy of handling of fragile parts.
- Heavy Engineering - Automates the operations of large-scale presses in the industrial equipment sphere.
- Consumer Goods Manufacturing - Provides prompt and efficient manufacturing of different goods.
Why choose Core Robotics for Robotic Press Automation?
- Technical Production Knowledge- Good command on robotics and automation will guarantee a quality solution.
- Customized Automation Solutions- These are created depending on a certain client need.
- Quality Assurance and Certification- Products comply with safety and performance standards in the industry.
- Competitive Advantage- In comparison to the competition, Core Robot Systems specializes in economical and refined automation products in relation to the technical support.
Core Robotics is prominent Robotic Press Automation manufacturers in India as well as suppliers and exporters in India. The present-day industries are changing with the help of Robotic Press Automation that enhances efficiency, safety and productivity. We are reputable manufacturing company and service provider of high automation solutions that are aligned to industry requirements. We contributes to more intelligent and quicker production processes by the businesses with a focus on quality, innovation, and customer satisfaction. Contact Core Robot Systems to receive tailor made automation solutions to your business growth.
FAQs
It is a computerized system which involves the usage of robots in performing such operations of the press machine as loading or unloading. It enhances efficiency and lessens manual work.
Sure, the current press machines can be refurbished and upgraded to be integrated with robot systems. This assists in enhancing performance without the replacement of equipment.
Yes, it is helping to increase safety as it can minimize the number of people, who are involved in dangerous processes. The safety systems and the advanced sensors provide safe working conditions.
It finds abundant application in automotive, manufacturing, metal, electronics and packaging sectors.
