Palletizing Robot Manufacturers in Pune
Palletizing Robot Suppliers, Exporters and Service Providers in Pune
Core Robotics is well-known Palletizing Robot manufacturers, suppliers and exporters in Pune. We have completed 15 + year’s in designing, developing and integrating high-performance robotic systems to enhance productivity, safety, and operational efficiency in industries We work under the certified standards of quality and 235 + Project completed. conform to rigorous engineering practices in order to make sure that all Robotic Palletizing System Solution is in accordance with the international safety and performance standards. Since our formation with a strong dedication to innovations, quality and customers satisfaction.
About Palletizing Robot
Automatic palletizing and depalletizing systems for bags, cartons, and boxes with customized grippers and layout design. This assists industries to have a longer life of machines and save on the cost of acquiring new machines. Manual palletizing is time consuming, physically demanding and is likely to be erroneous. Robotic Palletizer & Palletizing Systems will remove all of these difficulties since these provide accuracy in stacking, maintained speed, and smooth operations even in high volumes production setups.
Palletizing Robot service providers in Pune
We have a service team, which helps with installation, program updates, maintenance, and troubleshooting. As we are Palletizing Robot service providers in Pune. Not only are we the manufactures of Robotic Palletizer Machine, but also offer full-service and refurbishment solutions. We upgrade the existing robots through refurbishment of controllers and replacement of worn parts as well as enhancement of performance. We aim to have a constant and smooth production and a minimum downtime.
Types of our Palletizing Robot
As Palletizing Robot manufacturers in Pune, we provided different Types of our our Palletizing Robot which are given below.
- Cartesian / Gantry Robots: This type of robot travels on linear paths (X, Y and Z) to stack products. These can be used when there is little vertical space available and when stacking is required to be heavy-duty and accurate to high precision, especially with simple repetitive designs.
- Collaborative Robots (Cobots): Cobots are safer and can be directly engaged with people, hence these usually do not require a safety cage which is why these can be utilized in a small-to-medium-sized company with limited space. These are slower and usually programmable but flexible and reconfigurable.
- SCARA Robots (Selective Compliance Articulated Robot Arm): This is a high speed, high efficiency robot that is employed in high volume, uniform item palletizing. These are fast and work horizontally to carry out repetitious and high speed palletizing.
- Layer Palletizers (Conventional/Robotic Hybrid): This type of system arranges a complete layer of products simultaneously instead of one at a time, which is very beneficial in large-volume production.
- Articulated-Arm Robots (4-Axis and 6-Axis): The most popular palletizing robots, these may be stacked bags, boxes, and bottles without rotation, or these may be manipulated and turned in complex ways and gripped more tasks.
Technical Specification of Palletizing Robot
| Parameter | High-Speed Palletizer (4-Axis) | Heavy-Duty Articulated (6-Axis) | Collaborative Palletizer (Cobot) |
|---|---|---|---|
| Payload Capacity | 50 kg – 250 kg | 100 kg – 800+ kg | 10 kg – 25 kg |
| Reach / Radius | 2400 mm – 3200 mm | 2600 mm – 3100+ mm | 1300 mm – 1900 mm |
| Stacking Height | Up to 2500 mm | Up to 2800 mm | Up to 2100 mm |
| Cycle Speed | 800 – 1500 cycles/hour | 400 – 1000 cycles/hour | 200 – 500 cycles/hour |
| Repeatability | ±0.05 mm to ±0.1 mm | ±0.1 mm to ±0.2 mm | ±0.03 mm to ±0.05 mm |
| Degrees of Freedom | 4-Axis (Optimized) | 6-Axis (Full Flex) | 6-Axis |
| End Effector (EOAT) | Vacuum / Bag Gripper | Multi-Case / Heavy Fork | Vacuum / Foam Gripper |
| Power Consumption | 4.5 kW – 8.0 kW | 7.5 kW – 15.0 kW | 0.5 kW – 1.5 kW |
| Safety Standard | Fenced (ISO 10218-1) | Fenced (ISO 10218-1) | ISO 15066 (Power & Force Ltd.) |
| Ingress Protection | IP65 / IP67 | IP65 / IP67 | IP54 / IP66 |
Key Parts of Palletizing Robot
- Controller System- The brain of the robot which controls the movements, speed and stacking patterns.
- Sensors- The sensors detect the position of products, pallets and safety conditions to operate correctly.
- Conveyor System- Moves products in the production line to palletizing area.
- Safety System- It has fencing, safety scanners, and emergency stop systems to maintain the safety of the operator.
- Robotic Arm- It is the primary mechanical frame which does lifting and stacking so precisely and flexibly.
- End Effector or Gripper- The End Efficator is a custom-designed gripping device that picks up boxes, bags, carton, or container.
Working Process of Palletizing Robot
- The products pass through conveyor to the palletizing station.
- Sensors locate the position of products and transmit to controller.
- The product is picked by the gripper of the robot arm.
- The product is placed on pallet by robot in a programmed arrangement.
- Upon completion of filling the pallet, it is transported out and an empty pallet is loaded in its place.
Properties of Palletizing Robot
As Palletizing Robot exporters in Pune, following are the Properties of our Palletizing Robot according to operation which are given below.
- Large Payload Capacity- Is capable of taking heavy loads like bags, cartons, and bulk packages.
- Flexible Programming- The stacking patterns and Types of our products can be changed easily.
- Compact Design- Takes less space on the floor and can be fitted in between the existing lines with ease.
- Energy Efficient System- Uses less power than the manual or traditional systems.
- High Speed Operation- Guarantees quick and constant palletizing that is appropriate to large production organizations.
Advantages of choosing our Palletizing Robot
As Palletizing Robot suppliers in Pune, our Palletizing Robot has different benefits according to safety purpose which are given below.
- Lower Labor Cost- Decreases the reliance of manual labor in repetitive duties.
- Better Workplace Safety- Lowers the risk of heavy-lifting injury and other recurring movement threat.
- Regular Quality- Stacks products consistently and minimizes product damage.
- Reduced Operational Cost- Reduces the long term cost in terms of automation and efficiency.
- Enhanced Productivity- Robots are always working and are never tired making them more productive.
Industries We Serves for Palletizing Robot
As Palletizing Robot manufacturers in Pune, it is applicable in different industries which are given below.
- Pharmaceutical Industry- Has strict and hygienic medicine carton handling.
- FMCG Industry- Facilitates costly packaging and distribution.
- Chemical Industry- Controls of heavy bags and containers.
- Warehouse and Logistics- Enhances warehouse management and dispatch.
- Food and Beverage Industry- Various applications are used to assemble the cartons, bottles, and packaged goods in a faster and safer manner.
Why choose Core Robotics for Palletizing Robot?
- Quality systems and safety standards which are certified.
- Full-service support such as installation and maintenance.
- Price competition with other robotic companies worldwide.
- Quick service and special technical support.
- Good manufacturing skills and internal engineering department.
- Tailor-made products depending on customer output.
Core Robotics is leading Palletizing Robot manufacturers, suppliers and exporters in Pune. The Future of smart industrial automation is Palletizing Robots by our Systems. These enhance speed, safety and productivity and minimise costs of operation. We are a reliable solution to the automation of material handling process among industries that seek to enhance their work quality through certified quality, innovation and customer-centered engineering. Get in touch with us today and have a tailor-made solution to your industry.
